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What is i-GVARD?

i-GVARD stands for:

  • intelligent / innovative
  • Genuine
  • Vesuvius
  • Assessment / Analytics
  • Refractories
  • Decision

Customers’ benefits

  • No more wrong decisions nor bad installations of refractories 
  • Less production stop because of ladle slide gate steel infiltration
  • Optimization of the refractories life-time and consumption
  • Live monitoring of the performances of refractories
  • Less time at make-up area = more time in circulation
  • Lower energy consumption by less ladle reheating to compensate heat loss at make-up area
  • Possibly less ladles needed in circulation
  • Cleaner production with less CO2 emission, less wastes and less transportation

Smart Refractory Evaluation Expert System

Safer ladle gate operation with longer plate life

i-GVARD offers:

  • Improved refractory plate performance with safe supervision 
  • More heats/plate set 
  • Less labour intervention 
  • Faster ladle turn around 
  • Less heat loss in ladle circulation (less energy) 
  • Less qualified operators to do a qualified decision on plate conditions 
  • Less accidents, safer operation at caster 
  • Less waste of refractory plates 
  • Total traceability on plate performance (records for post analyse) 
  • Better adjustment on plate material quality for steel grade application (measurable results) 
  • Possibility to manage consumable stock based on consumption figures 
  • Part of RCT-MU (full automated ladle preparation area)

I-GVARD in ladle preparation area

i-GVARD System Components

Real Time Plate Condition Measurement

Measure plate conditions over full stroke movement

Demo Unit trial for assessment of Advantages in Customer Process